Variant complexity
Combinations of options and markets multiply the number of procedures an operator must know.
Applications · Assembly
Complex assembly, executed the same way every time.
Arkite projects each assembly step onto the workstation and can validate it in real time before releasing the next step. The correct job and variant are selected by scan, on the operator screen or from a connected system such as an MES, and every unit leaves a complete record.
The operation
The core of manual production
Final and line assembly bring together components, tools and critical process steps such as priming, gluing or fastening. In high-mix environments, the procedure changes with each variant, sometimes from one unit to the next.
Paper instructions and memory cannot keep pace with that variation. Arkite turns the procedure into a structured, validated workflow on the workbench itself.
Typical challenges
Where assembly goes wrong
Skipped or reordered steps
Critical steps are missed or done out of sequence, with quality and safety consequences.
Wrong or missing components
Look-alike parts and open sequences leave room for human error.
Rotation and new operators
Frequent rotation and interim staff increase training effort and supervision.
How Arkite works here
From order to validated unit
- 01
Operator logs in
A badge scan identifies the operator and sets the experience level. Novices receive more guidance; experienced operators see only what they need.
- 02
The right job and variant load
The workstation loads the job and variant from a barcode scan, the operator screen or a connected MES, ERP or database. A PLC can supply the product ID and signal when the product is clamped, so the job starts only then.
- 03
Each step is projected
Instructions, part locations and placement outlines appear directly on the workbench and product, with detail on the operator screen.
- 04
Each action is validated
With Arkite VALIDATE, the 3D sensor confirms picks, placements and tool use. The workflow continues after a correct action and warns the operator in case of an error.
- 05
The product is inspected
With Arkite VISION, the Arkite Vision sensor checks small parts, orientation and position during assembly, before the next step starts.
Integrations and tools
Part of the line, not beside it
Systems
- MES
- ERP
Siemens S7 PLC
OPC UA
MQTT
Modbus TCP- HTTP(S) web services
- Arkite REST API
- Databases
Devices
- Smart tools via Open Protocol
- Barcode and QR scanners
- NFC badge readers
- Foot pedals
Data captured
Production intelligence from every station
- Cycle times per job, variant and workstation
- Step durations and cycle time against expected cycle time
- Errors: what went wrong, when and where
- Torque values from integrated smart tools
- Operator and experience level used
- Complete step log per serialized unit
Talk to an expert
Bring validated assembly to your line
Scope a pilot workstation around your most variant-intensive or error-prone assembly step.
- A specialist replies to you personally
- We look at your process, products and systems
- Together we define a first pilot workstation